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New, ground-up facility for processing and packaging Angus beef located just outside Idaho Falls, ID. It was constructed primarily of pre-cast concrete walls and insulated metal panels with a cast-in-place concrete basement. The plant is a modern processing facility with the capability to process animals from harvest to finished packaged product. The building layout includes a large fabrication area with state-of-the-art equipment, 28-degree box cooler, -10-degree freezer, multiple Hot Box chillers, a cold dock with eight dock-height doors, order fulfillment space, a two-story office, and various support spaces. In total, the facility requires seven (7) different temperature zones.
The plant utilizes a covered anaerobic lagoon to capture and pre-treat animal waste, a small wastewater treatment building to finish the process, and an on-site biogas and reuse building that transforms processed waste into solid fuel to heat the building.

Riverbend Ranch Meat Processing Plant

Riverbend Ranch Meat Processing Plant Exterior

Riverbend Ranch Meat Processing Plant

Design-build delivery for a state-of-the-art fluid milk facility constructed of tilt-up concrete panels, insulated metal panels, and conventional steel construction. Interior spaces include dry and cool warehouse space, a large palletizing and packing room, milk processing areas, and employee support areas such as a locker room, open office space, and a lunchroom. The project also included site development with a wastewater treatment facility, concrete and asphalt paving, landscaping, and associated sitework.
Suntado is the first vertically integrated class 1 and class 2 dairy processing plant in Idaho, able to process and package products in one location. The plant handles up to 1 million pounds of milk per day and produces a variety of dairy products, from extended shelf-life items to ultra-pasteurized, shelf-stable milk.

Suntado Dairy Processing Facility

Suntado Dairy Processing Facility building

Suntado Dairy Processing Facility